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Neidrauer Adventures Photo Album and Blog » Building a Live Steam Locomotive - the Mikado Project » Section 12 - Smokebox
IMG_4100 IMG_4099 IMG_4066 IMG_4043 IMG_3281 IMG_3280 IMG_3278 IMG_3277 IMG_3275 IMG_3273 IMG_3272 IMG_3271 IMG_3270 IMG_3269 IMG_3268 IMG_3267 IMG_3266 IMG_3265 IMG_3263 IMG_3259 IMG_3258 IMG_3256 IMG_3255 IMG_3227 IMG_3226 IMG_3196 IMG_3195 IMG_3194 IMG_3193 IMG_3188 IMG_3187 IMG_3181 IMG_3176 IMG_3174 IMG_3173 IMG_3172 IMG_3171 IMG_3167 IMG_3166 IMG_3164 IMG_3163 IMG_3157 IMG_3156 IMG_3155 IMG_3154 IMG_3152 IMG_3151 IMG_3150 IMG_3149 IMG_3148 IMG_3147 IMG_3146 IMG_3145 IMG_3144 IMG_3140 IMG_3139 IMG_3138 IMG_3043 IMG_3042 IMG_3040 IMG_3038 IMG_3027 IMG_3024 IMG_3023 IMG_3022 IMG_3021 IMG_3019 IMG_3014 IMG_3013 IMG_3012 IMG_3011 IMG_3010 IMG_0273 IMG_0272 IMG_0271 IMG_0270 IMG_0269 IMG_3009 IMG_3008 IMG_2981 ThrottleStemReplacement14July10 002 ThrottleStemReplacement14July10 001 SmokeboxRunningBoardBrackets10June09 003 SmokeboxRunningBoardBrackets10June09 002 SmokeboxRunningBoardBrackets10June09 001 CylinderJacketing3June09 004 CylinderJacketing3June09 003 CylinderJacketing3June09 002 FinishingSteamPipeShroud27-May09 007 FinishingSteamPipeShroud27-May09 006 FinishingSteamPipeShroud27-May09 005 FinishingSteamPipeShroud27-May09 004 FinishingSteamPipeShroud27-May09 003 FinishingSteamPipeShroud27-May09 002 FinishingSteamPipeShroud27-May09 001 RollingSteamPipeCasing13-May09 007 SteamPipeCasing13-May09 006 SteamPipeCasing13-May09 005 ChuckChipGard13-May09 004 SteamPipeCasing13-May09 003 SmokeboxShellRivetsDone13-May09 002 HingesRiveted13-May09 001 RivetingBuck6May09 002 SmokeboxShellHingesMatchDrilling6-May09 003 RivetingBuck6May09 001 SmokeboxShellHingesMatchDrilling6-May09 002 SmokeboxShellHingesMatchDrilling6-May09 001 SmokeboxShellHinges4Apr08 004 SmokeboxShellHinges4Apr08 003 SmokeboxShellHinges4Apr08 002 SmokeboxShellHinges4Apr08 001 SmokeboxShellHinges1Apr08 009 SmokeboxShellHinges1Apr08 008 SmokeboxShellHinges1Apr08 007 SmokeboxShellHinges1Apr08 006 SmokeboxShellHinges1Apr08 005 SmokeboxShellHinges1Apr08 004 SmokeboxShellHinges1Apr08 003 SmokeboxShellHinges1Apr08 002 SmokeboxShellHinges1Apr08 001 SmokeboxHinges28Mar08 006 SmokeboxHinges28Mar08 005 SmokeboxHinges28Mar08 004 SmokeboxHinges28Mar08 002 SmokeboxHinges28Mar08 001 SmokeboxShellHinges25Mar08 002 SmokeboxShellHinges25Mar08 001 SmokeboxShellRivets18Mar09 002 SmokeboxShellRivets18Mar09 001 SmokeboxFrontDrillingDetails11Mar09 006 SmokeboxFrontDrillingDetails11Mar09 004 SmokeboxFrontDrillingDetails11Mar09 003 SmokeboxFrontDrillingDetails11Mar09 002 SmokeboxFrontDrillingDetails11Mar09 001 BlastNozzlePetticoatMusings2Mar09 SmokeboxShellSaddleDrilling28Feb08 010 SmokeboxShellSaddleDrilling28Feb08 009 SmokeboxShellSaddleDrilling28Feb08 007 SmokeboxShellSaddleDrilling28Feb08 006 SmokeboxShellSaddleDrilling28Feb08 004 SmokeboxShellSaddleDrilling28Feb08 003 SmokeboxShellSaddleDrilling28Feb08 002 SmokeboxShellSaddleDrilling28Feb08 001 SmokeStackFinishDrilling28Feb08 001 SmokeStackDrilling25Feb08 004 SmokeStackDrilling25Feb08 003 SmokeStackDrilling25Feb08 002 DrillingSmokeboxShell21Feb09 007 DrillingSmokeboxShell21Feb09 006 DrillingSmokeboxShell21Feb09 005 DrillingSmokeboxShell21Feb09 004 DrillingSmokeboxShell21Feb09 009 DrillingSmokeboxShell21Feb09 008 DrillingSmokeboxShell21Feb09 003 DrillingSmokeboxShell21Feb09 002 DrillingSmokeboxShell21Feb09 001 TurningSmokeboxShell11Feb09 010 TurningSmokeboxShell11Feb09 009 TurningSmokeboxShell11Feb09 003 TurningSmokeboxShell11Feb09 001 SmokeboxStarted4Feb09 006 SmokeboxStarted4Feb09 004 SmokeboxStarted4Feb09 003 SmokeboxStarted4Feb09 002 SmokeboxStarted4Feb09 001 SmokeboxReceived9Feb08 002
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The cutting was going well until we hit a piece of sand or a stone in the aluminum which destroys the edge of the HSS cutter. You can see the defect in the middle of the casting - the small black dot in the middle. You can also see the smooth finish on the left and the rough finish on the right which was after the cutter edge was ruined. We try switching to a tougher carbide bit, but it does not have enought relief clearance and the bottom edge drags on the metal, cutting poorly. We end up digging the stone out with a pointed chisel which allows us to finish the work with the resharpened HSS cutter.
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ExhibitPlus SmokeboxStarted4Feb09 006

FILE NAME: SmokeboxStarted4Feb09 006.jpg  |  DATE: 2/4/09 10:54 PM  |  CAMERA: Canon (Canon PowerShot G10)  |  RESOLUTION: 4416 x 3312  |  NATIVE FOCAL LENGTH: 6.1mm (35mm FOCAL LENGTH: 29mm)  |  FLASH: Flash did not fire, auto  |  EXPOSURE TIME: 1/13 sec  |  METERING MODE: Multi-segment  |  EXPOSURE MODE: Manual exposure  |  APERTURE: F2.8  |  ISO SETTING: 200
IMG_4100 IMG_4099 IMG_4066 IMG_4043 IMG_3281 IMG_3280 IMG_3278 IMG_3277 IMG_3275 IMG_3273 IMG_3272 IMG_3271 IMG_3270 IMG_3269 IMG_3268 IMG_3267 IMG_3266 IMG_3265 IMG_3263 IMG_3259 IMG_3258 IMG_3256 IMG_3255 IMG_3227 IMG_3226 IMG_3196 IMG_3195 IMG_3194 IMG_3193 IMG_3188 IMG_3187 IMG_3181 IMG_3176 IMG_3174 IMG_3173 IMG_3172 IMG_3171 IMG_3167 IMG_3166 IMG_3164 IMG_3163 IMG_3157 IMG_3156 IMG_3155 IMG_3154 IMG_3152 IMG_3151 IMG_3150 IMG_3149 IMG_3148 IMG_3147 IMG_3146 IMG_3145 IMG_3144 IMG_3140 IMG_3139 IMG_3138 IMG_3043 IMG_3042 IMG_3040 IMG_3038 IMG_3027 IMG_3024 IMG_3023 IMG_3022 IMG_3021 IMG_3019 IMG_3014 IMG_3013 IMG_3012 IMG_3011 IMG_3010 IMG_0273 IMG_0272 IMG_0271 IMG_0270 IMG_0269 IMG_3009 IMG_3008 IMG_2981 ThrottleStemReplacement14July10 002 ThrottleStemReplacement14July10 001 SmokeboxRunningBoardBrackets10June09 003 SmokeboxRunningBoardBrackets10June09 002 SmokeboxRunningBoardBrackets10June09 001 CylinderJacketing3June09 004 CylinderJacketing3June09 003 CylinderJacketing3June09 002 FinishingSteamPipeShroud27-May09 007 FinishingSteamPipeShroud27-May09 006 FinishingSteamPipeShroud27-May09 005 FinishingSteamPipeShroud27-May09 004 FinishingSteamPipeShroud27-May09 003 FinishingSteamPipeShroud27-May09 002 FinishingSteamPipeShroud27-May09 001 RollingSteamPipeCasing13-May09 007 SteamPipeCasing13-May09 006 SteamPipeCasing13-May09 005 ChuckChipGard13-May09 004 SteamPipeCasing13-May09 003 SmokeboxShellRivetsDone13-May09 002 HingesRiveted13-May09 001 RivetingBuck6May09 002 SmokeboxShellHingesMatchDrilling6-May09 003 RivetingBuck6May09 001 SmokeboxShellHingesMatchDrilling6-May09 002 SmokeboxShellHingesMatchDrilling6-May09 001 SmokeboxShellHinges4Apr08 004 SmokeboxShellHinges4Apr08 003 SmokeboxShellHinges4Apr08 002 SmokeboxShellHinges4Apr08 001 SmokeboxShellHinges1Apr08 009 SmokeboxShellHinges1Apr08 008 SmokeboxShellHinges1Apr08 007 SmokeboxShellHinges1Apr08 006 SmokeboxShellHinges1Apr08 005 SmokeboxShellHinges1Apr08 004 SmokeboxShellHinges1Apr08 003 SmokeboxShellHinges1Apr08 002 SmokeboxShellHinges1Apr08 001 SmokeboxHinges28Mar08 006 SmokeboxHinges28Mar08 005 SmokeboxHinges28Mar08 004 SmokeboxHinges28Mar08 002 SmokeboxHinges28Mar08 001 SmokeboxShellHinges25Mar08 002 SmokeboxShellHinges25Mar08 001 SmokeboxShellRivets18Mar09 002 SmokeboxShellRivets18Mar09 001 SmokeboxFrontDrillingDetails11Mar09 006 SmokeboxFrontDrillingDetails11Mar09 004 SmokeboxFrontDrillingDetails11Mar09 003 SmokeboxFrontDrillingDetails11Mar09 002 SmokeboxFrontDrillingDetails11Mar09 001 BlastNozzlePetticoatMusings2Mar09 SmokeboxShellSaddleDrilling28Feb08 010 SmokeboxShellSaddleDrilling28Feb08 009 SmokeboxShellSaddleDrilling28Feb08 007 SmokeboxShellSaddleDrilling28Feb08 006 SmokeboxShellSaddleDrilling28Feb08 004 SmokeboxShellSaddleDrilling28Feb08 003 SmokeboxShellSaddleDrilling28Feb08 002 SmokeboxShellSaddleDrilling28Feb08 001 SmokeStackFinishDrilling28Feb08 001 SmokeStackDrilling25Feb08 004 SmokeStackDrilling25Feb08 003 SmokeStackDrilling25Feb08 002 DrillingSmokeboxShell21Feb09 007 DrillingSmokeboxShell21Feb09 006 DrillingSmokeboxShell21Feb09 005 DrillingSmokeboxShell21Feb09 004 DrillingSmokeboxShell21Feb09 009 DrillingSmokeboxShell21Feb09 008 DrillingSmokeboxShell21Feb09 003 DrillingSmokeboxShell21Feb09 002 DrillingSmokeboxShell21Feb09 001 TurningSmokeboxShell11Feb09 010 TurningSmokeboxShell11Feb09 009 TurningSmokeboxShell11Feb09 003 TurningSmokeboxShell11Feb09 001 SmokeboxStarted4Feb09 006 SmokeboxStarted4Feb09 004 SmokeboxStarted4Feb09 003 SmokeboxStarted4Feb09 002 SmokeboxStarted4Feb09 001 SmokeboxReceived9Feb08 002
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